Step1: Disconnect power and lock out the conveyor system to prevent accidental startup during service.
Step2: Remove guards and loosen the chain tension to access the worn sprocket safely.
Step3: Slide the old sprocket off the shaft after loosening set screws or retaining hardware.
Step4: Align the new sprocket keyway with the shaft key and slide it into position.
Step5: Tighten set screws firmly, ensuring proper alignment with the conveyor chain path.
Step6: Reinstall guards, retension the chain, restore power, and test smooth conveyor operation.